Authentic Toyota Production System isn't only for the assembly line. We've deployed it across four very different operating environments — and the principles hold every time.
Assembly, fabrication, and machining with high mix and complex BOMs. We stabilize flow, cut changeover, and install standardized work so throughput climbs without new equipment.
Order-to-cash, claims, underwriting, and back-office processing. The same TPS thinking that flows a production line flows information — exposing queues, handoffs, and rework hiding in the office.
New lines and plants designed right the first time. Using Production Preparation Process (3P), we design flow, layout, and standard work before capital is committed — avoiding the cost of fixing a bad layout later.
Continuous and batch operations in food, chemicals, and materials. Where changeover, reliability, and yield rule, we drive OEE and TPM alongside flow to convert equipment time into product.
Whatever your operating environment, we'll show you where the hidden capacity is. Start with a two-day assessment.