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Capability built at the source. Not licensed from a binder.

Three core engagements, each run by practitioners trained through Toyota's OMDD and TSSC. We meet you on the gemba and leave a system that runs without us.

SOLUTION 01

Assessment

Before a single change, we read the floor. A two-day, gemba-based diagnostic that separates real constraints from noise and quantifies the capacity you're already paying for but not getting.

Two-day floor walkHidden-capacity mapValue-stream baselineBusiness case

What you walk away with

2-day
  • Prioritized opportunity list Ranked
  • Recovered-capacity estimate $ / %
  • Recommended model line Named
  • 90-day action plan Included
SOLUTION 02

Model Line Development

We prove flow on one line first — the same model-line approach Toyota's TSSC uses to develop suppliers. Once the line is stable, standardized, and visibly better, it becomes the template you scale across the plant.

Takt & flow designPull systemsStandardized workDaily management
See the 8-phase system

Model line, then scale

1 line first
  • Flow proven on one line Wk 1–6
  • Standard work locked Wk 6–10
  • Roll pattern to next line Wk 10+
  • Self-run daily management Handover
SOLUTION 03

Leadership Development

Tools decay; capable leaders compound. We develop Team and Group Leaders in the daily habits — standardized work, problem-solving, and floor management — that keep improvement alive after we're gone.

Team Leader programGroup Leader programA3 problem-solvingLeader standard work

Capability that stays

Self-sustaining
  • Structured problem-solving cadence Daily
  • Tiered floor management Installed
  • Kaizen owned by the team Yes
  • Dependence on consultants None
Supporting capabilities

The full TPS toolkit, when you need it.

Deployed inside an engagement or as a focused intervention.

01

Jishuken Kaizen Events

Intensive, facilitator-led improvement workshops that deliver measurable results in days.

02

Executive Hoshin Deployment

Cascade strategy from the boardroom to the floor so priorities actually move the metrics.

03

OEE & TPM Programs

Equipment reliability and total productive maintenance strategies that unlock uptime.

04

Greenfield / 3P Design

Design new lines right the first time — before capital is committed to the wrong layout.

05

Gemba-Based Assessment

Rapid two-day floor evaluations that surface hidden capacity and build the case for change.

06

Online Learning

Self-paced TPS courses to build shared language and fundamentals across your teams.

One Q3 2026 diagnostic slot remaining

Hard problems on your floor? #Let's Roll

Start with a two-day gemba assessment. We'll show you where the hidden capacity is — and what recovering it is worth.

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